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Carpet Lifting Machine

20180321_133109.jpg

Carpet Lifting Machine

(patented)

Solving a 30-year Labour Problem for Gymnastics Club

Objectives:

  • Design and build an innovative machine to reduce overall labor in lifting, rolling and moving eight 4x16m 100kg (13x53ft 220lb) gymnastics carpets

  • Cut the labour from 2 people to 1

  • Reduce the constant strength required on the back and hips

  • Make maneuvering and turning more effortless; under budget and safety standards.

Procedure:

Timeline:

timeline.PNG

Design Criteria and Limitations:

  • Safety. Safe to operate for gymnasts aged 5-16.

  • Save Labor. Cut labor from 2 people to 1, reduce apparent lifting weight on back and hips. Easy to push, pull and turn with heavy loads.

  • Mobility.  Must be easy to move around gym to reach all 8 carpets

  • Weight. As light as possible but strong enough to handle weight

  • Storage. No extra storage space for the new machine; similar size to dollies

  • Electrical energy. Cordless as there are very few power outlets in gym so long power cords may be required. May be difficult to include batteries and large automated mechanisms.

  • Cost. under fundraising target $800.

Design:

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Manufacturing:

Testing:

Result: Carpet Lifting Machine was successfully designed, built, tested, and is ready to use.

  1. Labor is cut from 2 to 1 person

  2. The force required to lift a carpet was 49% less

  3. The force needed to pull the carpet was minimal

  4. Maneuvering the loaded dolly is effortless

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